Standard Features

• Replaceable Heat-Treated Wear Corners – Steel forming is inherently a wear-intensive process. The RAM was engineered so wear occurs on precision-machined, heat-treated corner inserts that can be replaced quickly and economically, protecting the machine's primary structure and minimizing maintenance costs.

• Integrated Mandrel Safety Brake – Every machine is equipped with a brake caliper and disc mounted directly to the mandrel hub, allowing the system to stop the rotating mandrel rapidly whenever a safety event is detected.

• Industrial LiDAR Safety Scanner – A programmable LiDAR scanner continuously monitors the machine's safety zone during operation. If a person enters the protected area, the machine immediately initiates a safe stop in accordance with applicable safety standards.

• Recipe-Driven Operation – Store and recall production recipes through the HMI, allowing operators to produce consistent square coils by automatically controlling machine speed and rotation time.

• Industrial PLC & Touchscreen HMI – An intuitive touchscreen interface provides access to recipes, machine status, alarms, sensor diagnostics, and operating modes, simplifying operation and troubleshooting.

• Self-Contained Hydraulic Power Unit – An integrated hydraulic system with a dedicated reservoir and cooling system delivers reliable performance while providing convenient access for routine maintenance and service.

• Fully Guarded Decoiler Assembly – The integrated decoiler is enclosed within AGS-compliant guarding and accessed through an interlocked safety gate, protecting operators while maintaining easy access for loading new wire coils.

• Rapid Changeover Design – Production downtime matters. Straighteners were designed for quick, single-operator adjustment, while mandrels can be changed in minutes using a simple five-nut mounting system, minimizing setup time between jobs.

• Independent Straightener Adjustment – The horizontal and vertical straightening assemblies are designed for quick, single-operator adjustment during product changeovers. While each straightener can be raised or lowered as a complete unit, every individual roller is independently adjustable and includes a position indicator, allowing operators to quickly return to proven settings and produce consistent results.

• Heavy-Duty Welded Steel Construction – Built around a rigid structural steel tube frame, the RAM is designed to withstand the demands of continuous industrial production while maintaining accuracy and long-term reliability.

• Engineered, Manufactured & Supported by ISD – Every RAM is designed, manufactured, installed, and supported by the same engineering team, providing customers with a single source for equipment, technical support, service, and replacement parts.